IATF 16949 Certified Die Casting Services
From DFM to Mass Production: Precision Aluminium & Zinc Die Casting Solutions supported by Dual Manufacturing Hubs in China & Malaysia.
Get a DFM Analysis & QuoteWhy Procurement Managers & Engineers Choose Bolang
For over 20 years, Bolang Casting has bridged the gap between complex engineering requirements and supply chain stability. We serve Tier-1 automotive and industrial clients across North America (70%) and Europe (20%).
1. Supply Chain Resilience (China + Malaysia)
Mitigate geopolitical risks and tariff barriers with our Dual-Shore Manufacturing Strategy. Our newly established plant in Perak, Malaysia, mirrors our Ningbo HQ’s quality standards.
- Ningbo HQ: High-efficiency tooling & mass production.
- Malaysia Plant: Tariff-mitigation solutions with 320T-800T capacity.
- Seamless Transfer: Unified quality management systems (QMS) allow for flexible production shifting.
2. Solving Porosity in Thick-Wall Parts
Porosity is the enemy of structural integrity. Through advanced flow simulation and rigorous mould design optimisation, we achieve high-density internal structures even in components with wall thicknesses up to 53mm.
Production Capabilities
High-Pressure Die Casting (HPDC) equipment ranging from 280T to 800T, supported by precision CNC machining.
Equipment Specifications
| Machine Tonnage | Location | Application |
|---|---|---|
| 280T – 400T | Ningbo & Malaysia | Small brackets, Lighting housings, Connectors |
| 500T – 630T | Ningbo & Malaysia | Pump housings, Automotive brackets |
| 800T | Malaysia | Large Chassis parts, Transmission housings |
Material Expertise:
- Aluminium Alloys: ADC12, A380, A360, AlSi9Cu3.
- Zinc Alloys: Zamak 3, Zamak 5.
Secondary Operations & Finishing
We provide a complete “Done-in-One” solution to reduce your lead times.
- Precision CNC Machining: 4-axis & 5-axis Brother/Fanuc centres for tight tolerance features.
- Surface Treatment: Shot blasting, Powder coating (Passed boiling water adhesion test), E-coating, Anodising.
- Assembly: Insert moulding and sub-assembly services.
Quality Assurance: Beyond the Standard
As an IATF 16949 certified manufacturer, quality is embedded in every stage of our process, from raw material verification to final delivery.
In-House Laboratory Capabilities
We do not rely on guesswork. Our internal lab is equipped to validate material properties and dimensional accuracy:
- Spectrometer: Ensures raw material (Al/Zn) chemical composition matches international standards before casting.
- CMM (Coordinate Measuring Machine): Verifies complex geometries with micron-level precision.
- X-Ray & Air Leak Testing: Critical for verifying internal porosity and pressure tightness in automotive components.
- Physical Testing: Tensile strength and Hardness testing machines.
Traceability & Documentation
We provide full PPAP (Level 3) documentation, Control Plans, PFMEA, and Material Certifications for every batch.
Industries We Serve
delivering critical components to global supply chains.
Automotive (70%)
High-integrity parts for Damper systems, Chassis brackets, Transmission housings, and EV components.
End-users include Ford, Volvo, and Daimler supply chains.
Industrial & Agriculture
Heavy-duty Pump housings, Hydraulic connectors, and Structural brackets for agricultural machinery.
Telecommunication
Complex heat sinks and 5G base station housings requiring high thermal conductivity and EMI shielding.
Frequently Asked Questions
Q: How do you handle mould ownership?
A: You retain 100% ownership of the moulds. Bolang maintains the tooling throughout its lifecycle at no extra cost until the guaranteed shot life is reached.
Q: Can I transfer production to Malaysia later?
A: Absolutely. Our “Dual-Shore” strategy allows for seamless mould transfer between our Ningbo and Perak facilities to adapt to tariff changes or capacity needs.
Q: What is your typical lead time?
A: Standard lead time for T1 samples (including tooling fabrication) is 25-35 days, depending on geometry complexity. Mass production lead times are typically 3-4 weeks.
Q: What file formats do you accept for DFM?
A: We work with STEP, IGES, X_T, and Parasolid for 3D models, and PDF/DWG for 2D drawings ensuring strict tolerance adherence.
Ready to Optimise Your Supply Chain?
Whether you require tight tolerances for automotive parts or a tariff-free manufacturing solution in Malaysia, our engineering team is ready to review your project.
Request a Quote