IATF 16949 Certified Die Casting Services

From DFM to Mass Production: Precision Aluminium & Zinc Die Casting Solutions supported by Dual Manufacturing Hubs in China & Malaysia.

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IATF 16949:2016 ISO 9001:2015 ISO 14001:2015 ISO 45001:2018

Why Procurement Managers & Engineers Choose Bolang

For over 20 years, Bolang Casting has bridged the gap between complex engineering requirements and supply chain stability. We serve Tier-1 automotive and industrial clients across North America (70%) and Europe (20%).

1. Supply Chain Resilience (China + Malaysia)

Mitigate geopolitical risks and tariff barriers with our Dual-Shore Manufacturing Strategy. Our newly established plant in Perak, Malaysia, mirrors our Ningbo HQ’s quality standards.

  • Ningbo HQ: High-efficiency tooling & mass production.
  • Malaysia Plant: Tariff-mitigation solutions with 320T-800T capacity.
  • Seamless Transfer: Unified quality management systems (QMS) allow for flexible production shifting.

2. Solving Porosity in Thick-Wall Parts

Porosity is the enemy of structural integrity. Through advanced flow simulation and rigorous mould design optimisation, we achieve high-density internal structures even in components with wall thicknesses up to 53mm.

Bolang Malaysia Die Casting Factory Exterior
Our fully operational manufacturing hub in Perak, Malaysia.
Bolang Engineering and Quality Team
Dedicated engineering support for global OEMs.

Production Capabilities

High-Pressure Die Casting (HPDC) equipment ranging from 280T to 800T, supported by precision CNC machining.

Equipment Specifications

Machine Tonnage Location Application
280T – 400T Ningbo & Malaysia Small brackets, Lighting housings, Connectors
500T – 630T Ningbo & Malaysia Pump housings, Automotive brackets
800T Malaysia Large Chassis parts, Transmission housings

Material Expertise:

  • Aluminium Alloys: ADC12, A380, A360, AlSi9Cu3.
  • Zinc Alloys: Zamak 3, Zamak 5.

Secondary Operations & Finishing

We provide a complete “Done-in-One” solution to reduce your lead times.

  • Precision CNC Machining: 4-axis & 5-axis Brother/Fanuc centres for tight tolerance features.
  • Surface Treatment: Shot blasting, Powder coating (Passed boiling water adhesion test), E-coating, Anodising.
  • Assembly: Insert moulding and sub-assembly services.
CNC Machining Workshop at Bolang Casting
Zeiss CMM Measurement for Die Casting Parts
Quality Inspection Lab in Malaysia Factory

Quality Assurance: Beyond the Standard

As an IATF 16949 certified manufacturer, quality is embedded in every stage of our process, from raw material verification to final delivery.

In-House Laboratory Capabilities

We do not rely on guesswork. Our internal lab is equipped to validate material properties and dimensional accuracy:

  • Spectrometer: Ensures raw material (Al/Zn) chemical composition matches international standards before casting.
  • CMM (Coordinate Measuring Machine): Verifies complex geometries with micron-level precision.
  • X-Ray & Air Leak Testing: Critical for verifying internal porosity and pressure tightness in automotive components.
  • Physical Testing: Tensile strength and Hardness testing machines.

Traceability & Documentation

We provide full PPAP (Level 3) documentation, Control Plans, PFMEA, and Material Certifications for every batch.

Industries We Serve

delivering critical components to global supply chains.

Automotive (70%)

High-integrity parts for Damper systems, Chassis brackets, Transmission housings, and EV components.

End-users include Ford, Volvo, and Daimler supply chains.

Industrial & Agriculture

Heavy-duty Pump housings, Hydraulic connectors, and Structural brackets for agricultural machinery.

Telecommunication

Complex heat sinks and 5G base station housings requiring high thermal conductivity and EMI shielding.


Bolang Global Market Distribution Map

Frequently Asked Questions

Q: How do you handle mould ownership?

A: You retain 100% ownership of the moulds. Bolang maintains the tooling throughout its lifecycle at no extra cost until the guaranteed shot life is reached.

Q: Can I transfer production to Malaysia later?

A: Absolutely. Our “Dual-Shore” strategy allows for seamless mould transfer between our Ningbo and Perak facilities to adapt to tariff changes or capacity needs.

Q: What is your typical lead time?

A: Standard lead time for T1 samples (including tooling fabrication) is 25-35 days, depending on geometry complexity. Mass production lead times are typically 3-4 weeks.

Q: What file formats do you accept for DFM?

A: We work with STEP, IGES, X_T, and Parasolid for 3D models, and PDF/DWG for 2D drawings ensuring strict tolerance adherence.

Ready to Optimise Your Supply Chain?

Whether you require tight tolerances for automotive parts or a tariff-free manufacturing solution in Malaysia, our engineering team is ready to review your project.

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